Hydraulic hoses can be used to drill through rocks, move earth, lift heavy loads, and perform other complex operations. They can also transport fluids at high pressure.
The right type of reinforcement material is essential to ensure that hoses perform according to their intended purpose. Hydraulic hose reinforcement can be made from either synthetic or natural fibers, depending on the application. It can also be made from steel wire.
how to choose steel wire reinforced hydraulic hose
The right hydraulic hose can make a difference in worker safety, productivity, and the longevity of your machine. It doesn’t matter if you’re designing a new machine, or rebuilding an existing machine, choosing the right hydraulichose is crucial.
The reinforcement is a key factor in determining the durability of a hose. This gives the hose more strength and can be reinforced using synthetic materials, natural fibers, or stainless steel wire.
The type of hose reinforcement determines its working pressure, and can range from single wire braid to spiral or helical wound reinforcement. Spiral wound wires are a common choice for hydraulic hose.
Spiral wires have a greater torsional strength than single-wire wires and can be reinforced with multiple layers. They are available in three, four, and six layers.
Wire reinforcement also offers excellent tensile strength, which is helpful in a variety of applications. It is especially useful in high-pressure hydraulic systems that see momentary pressure surges.
While most hoses can be made from a wide variety of materials, stainless steel is considered the most durable and dependable. However, it is not suitable for all types of hydraulic systems. It is not suitable for flexible hydraulic applications and fluids with inconsistent pressure, such as hydraulic equipment operation.
wire reinforced hydraulic hose fittings
It is crucial to choose the right model of wire-reinforced hydraulic hose for your application. This will ensure that your hydraulic system is reliable. The hose’s tube, cover, and reinforcement need to work together to withstand the pressure and temperature requirements of your particular application.
The hose’s inner tube is typically made from a synthetic rubber compound that is compatible with the fluid it will transmit. The reinforcement may be made from abrasion-resistant, weather-resistant, or oil-resistant materials, depending on the hose’s intended use.
Some hoses are made for specific applications like high-pressure, heavy-duty equipment or marine environments. In these situations, the hose’s outer sleeve can be made from UHMW polyethylene, which is a very durable material that’s able to withstand extreme impact and abrasion.
These hoses can handle high-pressure impulse loads that occur during shutting on and off hydraulic machinery. The type of hose reinforcement used will determine whether the hose is strong enough to withstand these sudden surges in pressure, which can cause a hose to collapse on itself or become damaged and unusable.
Hydraulic hose fittings also need to be strong, so look for fittings with a bite-to-wire design that’s specifically made to hold strong connections on the hose’s wire braids. Bite-to wire crimps have serrated edges that grip onto the wire braids within the hose and won’t slip, regardless of pressure changes.
Production standard for steel wire reinforced hydraulics hose
When it comes to hydraulic hoses, there are several models available. Some are lightweight, while others have tighter bend radiuses. They can also be used for pressure requirements and hydraulic applications.
For long-term use, a hose with durable reinforcements is better. High-quality hoses can help you save money on labor and maintenance.
The steel wire reinforced hydraulic hose is a great choice for many applications. It provides a high tensile strength, good flexibility and resistance to rusting and damage from the environment.
This hose can be used with hydraulic fluids such as water or oil-based compounds in temperatures ranging from -40 to +100 degC (-40 to +212 degF). It is especially recommended for outdoor applications.
A one-braid, high-tensile steel wire is used to reinforce the hose. It is ozone and weather resistant, which effectively extends its service life.
The hose is vulcanized through a process called free steam vulcanization. The hose is then covered with a weather-resistant and abrasion-resistant synthetic rubber.
